Automated Vision Inspection Machines – Want More Info..

Machine vision (MV) is the technology and methods used to provide imaging-based automatic inspection and analysis for such applications as automatic inspection, process control, and robot guidance, usually in industry. Machine vision refers to many technologies, software and hardware products, integrated systems, actions, methods and expertise. Machine vision as a systems engineering discipline can be looked at distinct from computer vision, a kind of computer science. It tries to integrate existing technologies in new ways and apply them to solve real world problems. The term is the prevalent one for these functions in industrial automation environments but can also be utilized for these functions in other environments such as security and vehicle guidance.

The overall Top Machine Vision Inspection System Manufacturer includes planning the details from the requirements and project, and then making a solution. During run-time, the procedure begins with imaging, followed by automated analysis of the image and extraction in the required information.

Definitions from the term “Machine vision” vary, but all are the technology and methods used to extract information from an image with an automated basis, instead of image processing, where output is an additional image. The information extracted can be considered a simple good-part/bad-part signal, or more a complex set of web data like the identity, position and orientation of each and every object inside an image. The data can be applied for such applications as automatic inspection and robot and process guidance in industry, for security monitoring and vehicle guidance. This industry encompasses a huge number of technologies, software and hardware products, integrated systems, actions, methods and expertise. Machine vision is actually the sole expression used for these functions in industrial automation applications; the word is less universal for these particular functions in other environments like security and vehicle guidance. Machine vision being a systems engineering discipline can be looked at distinct from computer vision, a form of basic computer science; machine vision attempts to integrate existing technologies in new ways and apply them to solve real-world problems in a way that meets certain requirements of industrial automation and similar application areas. The phrase is also used in a broader sense by industry events and trade groups including the Automated Imaging Association and the European Machine Vision Association. This broader definition also encompasses products and applications generally connected with image processing. The key uses of machine vision are automatic inspection and industrial robot/process guidance. See glossary of machine vision.

Imaging based automatic inspection and sorting

The key uses of machine vision are imaging-based automatic inspection and sorting and robot guidance.;:6-10 within this section the former is abbreviated as “automatic inspection”. The general process includes planning the facts of the requirements and project, and after that making a solution. This section describes the technical procedure that occurs throughout the operation in the solution.

Methods and sequence of operation

The initial step in the automatic inspection sequence of operation is acquisition of the image, typically using cameras, lenses, and lighting that has been made to give you the differentiation necessary for subsequent processing. MV software packages and programs developed in them then employ various digital image processing methods to extract the necessary information, and quite often make decisions (such as pass/fail) based on the extracted information.

Equipment

The components of your automatic inspection system usually include lighting, a camera or other imager, a processor, software, and output devices.3

Imaging

The imaging device (e.g. camera) can either be separate from the key image processing unit or along with it by which case a combination is normally called a smart camera or smart sensor When separated, the link may be produced to specialized intermediate hardware, a custom processing appliance, or perhaps a frame grabber within a computer using either an analog or standardized digital interface (Camera Link, CoaXPress) MV implementations also use digital camera models able to direct connections (without a framegrabber) to a computer via FireWire, USB or Gigabit Ethernet interfaces.

While conventional (2D visible light) imaging is most frequently found in MV, alternatives include multispectral imaging, hyperspectral imaging, imaging various infrared bands,line scan imaging, 3D imaging of surfaces and X-ray imaging. Key differentiations within MV 2D visible light imaging are monochromatic vs. color, frame rate, resolution, and whether the imaging process is simultaneous over the entire image, which makes it appropriate for moving processes.

Though the majority of machine vision applications are solved using two-dimensional imaging, Automated Vision Inspection Machines utilizing 3D imaging really are a growing niche in the industry. Probably the most widely used way of 3D imaging is scanning based triangulation which utilizes motion of the product or image throughout the imaging process. A laser is projected on the surfaces nefqnm an object and viewed from the different angle. In machine vision this is accomplished using a scanning motion, either by moving the workpiece, or by moving the camera & laser imaging system. The line is viewed by a camera from a different angle; the deviation from the line represents shape variations. Lines from multiple scans are assembled in to a depth map or point cloud. Stereoscopic vision is used in special cases involving unique features contained in both views of a couple of cameras. Other 3D methods utilized for machine vision are duration of flight and grid based.One strategy is grid array based systems using pseudorandom structured light system as used by the Microsoft Kinect system circa 2012.